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Meteor Piston > Machines > AGS-150  

Machines: AGS-150

Product

PISTON RINGS MACHINING 

Operations

Piston rings grinding; Piston rings milling 

OperationsImage

 

MachineCode

AGS-150 

Title

AUTOMATIC GAP SIZING MACHINE FOR PISTON RINGS  

Similar to

DIMACO ACS MACHINE 

MachineShortDescription

The Caber AGS-150 is an automatic gap sizing machine combined with a milling / grinding head suitable to several kinds of piston ring materials as well as to coated/uncoated rings.
The machine makes chamfers either on uncoated rings (before coating) or coated rings.
This is an automatic machine and the complete operating cycle consists basically of three phases:
- feeding
- machining
- removal
Depending on how the piston rings are transported to the machine, one auxiliary function may be necessary: lining up prior to feeding.

MachineDescription

- Base
The welded reinforced base carries a heavy table to provide the rigidity needed for stability and precision performance.
- Magazine
The magazine has 3 vertical guide bars, adjustable to cover the size range of the machine.
- Feeder
A horizontal reciprocating slide running on ball Vee-slideways positions the piston rings below the sizing head. The piston rings to be machined are centred by the adjustable nose of the slide.
- Sizing head
The sizing head is equipped with a pneumatic cylinder and hydraulic speed control giving a smooth motion at all speeds: fast approach, slow machining, rapid return.
- Tool spindle
The tool spindle is driven directly by a brushless engine axially connected. A continuous speed variation is easily utilized either for grinding or milling.
- Sizing sleeve
Fast for size changing  thanks the system of the sizing sleeve which is assembled onto the machine and does not need to be adjusted at each change. It is easily and quickly slided on a special support.
- PLC 
PLC system control for all machine movements.
- Electrical cabinet 
Bolted on  the machine   table. Electrical wiring conformed to European standard.
- Pneumatic system
The pneumatic system powers the sizing head and the horizontal piston ring feeder.
 
- Swarf and dust collector
The machine is equipped with a vacuum swarf and dust collecting unit
- Line up device
The machine is equipped with one line-up device with electrical motor installed prior to vertical magazine.
During unloading, the rings are driven to a T-bar fixed on a support.

OtherEquipments

 

Optionals

 

ControlUnit

PLC 24V DC 

PowerVoltage

3x400 Vca 50 Hz 

MaxInstalledPower

4 Kw 

HydraulicPackPower

No hydraulic system on this machine 

HydraulicMaxPressure

 

HydraulicCapacity

 

HydraulicSupply

 

PneumaticSystem

Yes 

CompressedAirPressure

6 bar 

CompressedAirSupply

12 lt/sec 

MachinePainting

STD Painting: GREEN RAL 6011 - or according to customer demand 

MachineDimensions

L 1300 x W 700 x H 1650 mm 

MachineWeight

 

ElectriCabinetDimensions

L 800 x W 400 x H 1000 mm 

OtherEquipmentsDimensions

 

FloorAreaDimensions

L 1300 x W 1100 mm 

OtherSpecifications

• Spindle speed for grinding:  5500 rpm
• Spindle speed for milling: 220 rpm
 
• Milling cutting: 0.25 mm mat. Removal/each gap
• Milling cutter dimensions: Ø 110 x 1;
 
• Grinding wheel dimensions : Ø 121 to 125 mm x 1.6/4
 
• Rings stack length: about 20 mm

Picture

 

Video

 

RingMinMaxDiam

35-150 mm 

RingsMaxMinHeight

 

RingRadialThicknessMinMax

 

RingsMaterials

 

Reconditioning

 
Attachments
Created at 2/12/2013 12:37 PM  by webmaster 
Last modified at 3/20/2013 12:40 PM  by webmaster 

METEOR PISTON s.r.l. Via Monte Amiata, 9/11 - 20021 BARANZATE (MI) - Italy Tel. +39.02.356.16.34 Fax +39.02.356.08.02 Mail: info@meteorpiston.com