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Meteor Piston > Machines > MCPC-105  

Machines: MCPC-105

Product

PISTONS CASTING 

Operations

Pistons casting 

OperationsImage

 

MachineCode

MCPC-105 

Title

AUTOMATIC MULTI-CAVITY PISTONS CASTING MACHINE 

Similar to

FATA FM1 - FATA FMP 

MachineShortDescription

The Caber MCPC-105  is designed to cast small aluminium pistons in multiple-cavity mould. The special design of the machine allows various mould configurations according to the pistons types and productivity required.
The machine can be equipped with two single-cavity moulds or with two twin-cavity moulds, depending on the diameter of pistons.

MachineDescription

The machine production cycle is fully automatic with the possibility of manual adjustment of all movements from the control station. During either manual or automatic cycle, the machine is fully interlocked to prevent incompatible movements.
The machine incorporates a casting removal device which delivers cast pistons to an unloading channel.
Very high productivity is ensured by the extremely short cycle times of the MCPC. The machine allows contemporary production of various types of pistons with the same solidification time.
Multi-cavity moulds each one with central ingate for the casting of:
- 4 pistons per cycle up to Ø 70 mm (two twin-cavity moulds)
- 2 pistons over Ø 70 mm up to Ø 105 mm (two single cavity moulds)
Programmable working cycles:  the machine is equipped with a system of programming working cycles allowing to mould all types of pistons either two-strokes or 4-strokes pistons (i.e. pistons with side openings on skirt, pistons with head valve seats not to be machined, pistons with centre cores in 1,3 or 5 pieces, etc…)
Machine’s base frame: welded steel plate, equipped with necessary levelling elements.
Mould platens are supported by two beds equipped with slides featuring replaceable liners. Hydraulically operated slides support and guide mould platens.
Centre core device : controlled by two hydraulic mechanisms.
The side inserts: controlled by two hydraulic mechanisms (in single action or compound action).
Pouring of molten metal: by hand
Automatic casting unloader (air compressed operated) with rotating arm and gripper.
Programmable moulding tools coolant system: to accelerate and optimise solidification of molten metal.
Starting cycle pedal: on machine’s board.
Push button panel: for the selection and control of working cycle
Synoptic panel: for an overview of real time machining phases
Hydraulic power pack
The machine is driven by a specific hydraulic power pack.
Hydraulic power pack tank: 450 lt
Type of hydraulic fluid: non-flammable oil (water-glycol)
Hydraulic circuit max. working pressure: 40/50 atm (570-719 PSI)
Automatic lubricating system:
Controlled by machine cycle
Oil proportioning devices positioned throughout the all lubricating circuit on board of the machine
Safety guards: the whole machine is surrounded by either fixed or mobile safety barriers and optical
Platen opening stroke: 140 mm
Electric cabinet
Voltage: 3 phase 380 v 50Hz + earth
Auxiliary circuit power supply: 110 V – 50 Hz
Air Compressor: at machine’s side

OtherEquipments

 

Optionals

 

ControlUnit

 

PowerVoltage

3x400 Vca 50 Hz 

MaxInstalledPower

 

HydraulicPackPower

 

HydraulicMaxPressure

 

HydraulicCapacity

 

HydraulicSupply

 

PneumaticSystem

No 

CompressedAirPressure

 

CompressedAirSupply

 

MachinePainting

STD Painting: GREEN RAL 6011 - or according to customer demand 

MachineDimensions

 

MachineWeight

 

ElectriCabinetDimensions

 

OtherEquipmentsDimensions

 

FloorAreaDimensions

 

OtherSpecifications

 

Picture

 

Video

 

RingMinMaxDiam

 

RingsMaxMinHeight

 

RingRadialThicknessMinMax

 

RingsMaterials

 

Reconditioning

 
Attachments
Created at 2/12/2013 1:43 PM  by webmaster 
Last modified at 3/20/2013 10:45 AM  by webmaster 

METEOR PISTON s.r.l. Via Monte Amiata, 9/11 - 20021 BARANZATE (MI) - Italy Tel. +39.02.356.16.34 Fax +39.02.356.08.02 Mail: info@meteorpiston.com